Steaming
Use of steam for gelatinizing the starch is
preferred to other methods of heating as it does not remove any moisture from
the rice. Condensation adds water and increases the total quantity of water
absorbed. The moisture content of the paddy increases to about 38% during steaming.
Steam has other advantages as:
When heating paddy with non-pressurized small variations
are found in color, quantity of soluble starch, and the amount of swelling of
the milled parboiled rice. Heating has a considerable effect on color. When
the steaming temperature exceeds 100oC, the color becomes considerably deeper
and the grain becomes harder. Longer steaming times also cause the rice to be
harder and darker. Keeping steamed paddy in a heap on the drying floor is equivalent
to prolonged steaming and induces the same effect.
Saturated steam at a pressure of 1 to 5 kg/cm2 is normally used for steaming. Steaming duration depends on the steaming arrangement. For small batches, steaming takes 2 to 3 minutes while batches of 6 ton may take 20 to 30 minutes.
While splitting of the husk indicates completion of
the steaming process, it is not a necessary condition and paddy can be completely
parboiled without any splitting.
To parboil a ton of paddy in a modern plant, the steam required at a pressure
of 4 to 5 kg/cm2 is about 120 kg for soaking, 60 kg for steaming, and 20 kg
for losses, for a total of 200 kg of steam per ton of paddy.
The heat required for soaking a ton of paddy is 83,000
kcal; that for steaming 1 t is 17,300 kcal. The total heat requirement is 100,300
kcal (or 400,000 Btu) per ton of paddy.